Calculating Braking Torque:
Full-load motor torque is calculated
to determine the required braking torque of a motor.
To Determine braking torque of a motor, apply this formula:
T
= 5252 x HP
rpm
T
= full-load motor torque (in lb-ft)
5252 = constant
(33,000 divided by 3.14 x 2 = 5252)
HP
= motor horsepower
rpm = speed
of motor shaft
Example: What
is the braking torque of a 60 HP, 240V motor rotating at 1725 rpm?
T
= 5252 x HP
rpm
T = 5252 x 60
1725
T = 315,120
1725
T = 182.7 lb-ft
Calculating Work:
Work is applying a force over a distance. Force is any cause that
changes the position, motion, direction, or shape of an object. Work
is done when a force overcomes a resistance. Resistance is any force
that tends to hinder the movement of an object.If an applied force
does not cause motion the no work is produced.
To calculate the amount of work produced, apply this formula:
W = F x D
Torque is the force that produces
rotation. It causes an object to rotate. Torque consist of a force
acting on distance. Torque, like work, is measured is pound-feet (lb-ft).
However, torque, unlike work, may exist even though no movement occurs.
To calculate torque, apply
this formula:
T =
F x D
T
= torque (in lb-ft)
F = force
(in lb)
D = distance
(in ft)
Example: What
is the torque produced by a 60 lb force pushing on a 3' lever arm?
T =
F x D
T = 60
x 3
T = 180
lb ft
Calculating Full-load Torque:
Full-load torque is the torque to produce the
rated power at full speed of the motor. The amount of torque a motor
produces at rated power and full speed can be found by using a horsepower-to-torque
conversion chart. When using the conversion chart,
place a straight edge along the two known quantities and read the
unknown quantity on the third line.
To calculate motor full-load
torque, apply this formula:
T
= HP x 5252
rpm
T = torque
(in lb-ft)
HP = horsepower
5252 = constant
rpm = revolutions
per minute
Example: What
is the FLT (Full-load torque) of a 30HP motor operating at 1725 rpm?
T
= HP x 5252
rpm
T = 30 x 5252
1725
T = 157,560
1725
T = 91.34 lb-ft
Calculating Horsepower:
Electrical power is rated in horsepower
or watts. A horsepower is a unit of power equal to 746 watts or 33,0000
lb-ft per minute (550 lb-ft per second). A watt is a unit of measure
equal to the power produced by a current of 1 amp across the potential
difference of 1 volt. It is 1/746 of 1 horsepower. The watt is the
base unit of electrical power. Motor power is rated in horsepower
and watts.
Horsepower is used to measure the energy produced by an electric motor
while doing work.
To calculate the horsepower
of a motor when current and efficiency, and voltage are known, apply
this formula:
HP =
V x I x Eff
746
HP =
horsepower
V
= voltage
I
= curent (amps)
Eff. = efficiency
Example:
What is the horsepower of a 230v motor pulling 4 amps and having 82%
efficiency?
HP =
V x I x Eff
746
HP = 230 x 4
x .82
746
HP = 754.4
746
HP = 1 Hp
Eff = efficiency / HP = horsepower / V = volts / A
= amps / PF = power factor
Horsepower
Formulas |
To
Find |
Use
Formula |
Example |
Given |
Find |
Solution |
HP |
HP
= I
X E X Eff.
746 |
240V, 20A, 85% Eff. |
HP |
HP
= 240V
x 20A x 85%
746 HP=5.5 |
I |
I
= HP x 746
E X Eff x PF |
10HP, 240V,
90% Eff., 88% PF |
I |
I
= 10HP
x 746
240V x 90% x 88%
I = 39 A |
To calculate the horsepower of a motor
when the speed and torque are known, apply this formula:
HP
= rpm x T(torque)
5252(constant)
Example: What is the horsepower
of a 1725 rpm motor with a FLT 3.1 lb-ft?
HP
= rpm x T
5252
HP = 1725
x 3.1
5252
HP = 5347.5
5252
HP = 1 hp
Calculating Synchronous
Speed:
AC motors are considered constant
speed motors. This is because the synchronous speed of an induction
motor is based on the supply frequency and the number of poles in
the motor winding. Motor are designed for 60 hz use have synchronous
speeds of 3600, 1800, 1200, 900, 720, 600, 514, and 450 rpm.
To calculate synchronous
speed of an induction motor, apply this formula:
rpmsyn
= 120 x f
Np
rpmsyn
= synchronous speed (in rpm)
f = supply
frequency in (cycles/sec)
Np = number of motor poles
Example: What
is the synchronous speed of a four pole motor operating at 50 hz.?
rpmsyn
= 120 x f
Np
rpmsyn
= 120 x 50
4
rpmsyn
= 6000
4
rpmsyn
= 1500 rpm